Manufacturing method for strip-type transmission lines (e.g., microstrip) Which fabrication technique is commonly used to manufacture strip-type transmission lines on dielectric substrates?

Difficulty: Easy

Correct Answer: photoetching technique

Explanation:


Introduction / Context:
Strip-type transmission lines (microstrip, stripline, coplanar waveguide) are realized on printed circuit boards or ceramic substrates. Their geometry must be precisely defined to control impedance and coupling. The mainstream process in both PCB and thin-film MIC technology is photolithography followed by etching—colloquially referred to as photoetching.


Given Data / Assumptions:

  • Substrate: FR-4, Rogers laminates, alumina, or similar.
  • Metallization: copper, gold, or other conductor films.
  • Goal: identify the standard patterning method.


Concept / Approach:
Photoetching uses a photoresist patterned via UV exposure through a mask (or via direct imaging). The developed photoresist protects the desired metal traces while unwanted metal is chemically etched away. The resulting lines, grounds, and pads form accurate transmission-line structures. Alternative semiconductor processes—oxidation and epitaxy—pertain to forming dielectric and crystalline layers in ICs, not to defining RF conductor patterns. Cladding refers to bonding metal foils or layers to substrates, not the patterning step itself.


Step-by-Step Solution:

Coat metalized substrate with photoresist.Expose and develop to create the line pattern in resist.Etch unprotected metal to leave precise strip geometries.


Verification / Alternative check:
Standard PCB fabrication houses and thin-film MIC processes list photolithography + etch as the core methodology for microstrip and CPW lines.


Why Other Options Are Wrong:

  • Oxidation: creates oxides (e.g., SiO2) in semiconductor processing, not the conductor pattern.
  • Epitaxial: grows single-crystal layers for active devices.
  • Cladding: attaches metal foil but does not pattern it into lines.


Common Pitfalls:
Confusing substrate preparation or metallization with line patterning; assuming semiconductor front-end steps apply directly to PCB/MIC metallization.


Final Answer:
photoetching technique

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