Hydraulic controllers in industrial control: The working fluid most commonly used in hydraulic control systems (actuators and power elements) is:

Difficulty: Easy

Correct Answer: Oil

Explanation:


Introduction / Context:
Hydraulic control systems amplify signals into powerful, precise motions using incompressible fluids. The chosen working fluid must provide lubrication, corrosion protection, and stable viscosity across operating temperatures.


Given Data / Assumptions:

  • Industrial control valves, rams, and servoactuators are considered.
  • Need for minimal compressibility and strong lubricity.
  • Common ambient and equipment temperature ranges.


Concept / Approach:
Hydraulic oils are formulated mineral or synthetic oils with additives for anti-wear, oxidation resistance, rust prevention, and viscosity-index improvement. Compared with water (corrosion, poor lubrication), air/steam (compressible, unsuitable for hydraulic precision), oils deliver consistent, smooth power transmission and protect components.


Step-by-Step Solution:

List fluid requirements: low compressibility, lubrication, stability.Evaluate candidates against requirements.Select oil as the standard hydraulic working fluid.


Verification / Alternative check:
Hydraulic circuits, servo-hydraulic test systems, and heavy machinery universally specify hydraulic oil grades (e.g., ISO VG series).


Why Other Options Are Wrong:

  • Water: Corrosive, cavitation risk, poor lubricity (unless heavily conditioned).
  • Steam/Air/CO2: Compressible; not suitable for precise hydraulic actuation.


Common Pitfalls:
Confusing pneumatic controllers (air) with hydraulic controllers; the former use compressible gas and deliver different performance characteristics.


Final Answer:
Oil

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