Stirred-tank reactor internals:\nWhat is the main reason for installing baffles in a stirred tank, considering typical industrial operating speeds and common impellers?

Difficulty: Easy

Correct Answer: Both (a) and (b)

Explanation:


Introduction / Context:
Baffles are vertical strips mounted on the vessel wall of stirred tanks. Their presence dramatically changes flow patterns by suppressing swirl and vortex formation, thereby increasing turbulence and improving macro- and micro-mixing. This question asks for the primary reason baffles are used in practice.


Given Data / Assumptions:

  • Standard baffling is 4 baffles with width about 0.1 * tank diameter.
  • Common impellers: Rushton (radial), pitched-blade (mixed), hydrofoil (axial).
  • Operating speeds are sufficient to enter transitional/turbulent regimes.


Concept / Approach:
Without baffles, the liquid forms a central vortex and rotates as a solid body. This reduces relative velocity across the impeller, lowers turbulence, and degrades mixing and gas dispersion. Baffles interrupt tangential flow, convert it into radial/axial components, and promote top-to-bottom circulation—even with radial-flow turbines—resulting in better axial mixing and earlier onset of turbulent behavior at lower speeds.


Step-by-Step Solution:

Relate vortex suppression to increased turbulence intensity at lower N.Connect baffles to improved axial turnover, especially with radial impellers.Identify that both effects are the core reasons for baffles.Select the combined statement as correct.


Verification / Alternative check:
Mixing correlations (e.g., gas dispersion, just-suspended speed) are typically reported for baffled tanks; unbaffled data show poorer performance and strong vortexing.


Why Other Options Are Wrong:

  • (a) alone and (b) alone are true but incomplete.
  • Baffles prevent turbulence: opposite of reality; they enhance it.
  • Eliminating sparging: unrelated; baffles do not supply oxygen.


Common Pitfalls:
Equating vortex presence with “good mixing”; a deep vortex actually reduces useful turbulence and gas dispersion efficiency.


Final Answer:
Both (a) and (b)

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