Cutting fluids and tool life: State whether the following is true or false — “Cutting fluid has no effect on the tool life.”
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ATrue
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BFalse
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COnly at very low speeds
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DOnly for ceramics
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EOnly for dry machining trials
Answer
Correct Answer: False
Explanation
Introduction / Context:Cutting fluids influence temperature, friction, chip evacuation, and built-up edge formation. These directly impact wear mechanisms such as abrasion, adhesion, diffusion, and oxidation, thereby affecting tool life significantly in many materials and operations.
Given Data / Assumptions:
- Conventional turning, drilling, or milling of steels and nonferrous alloys.
- Appropriate fluid selection (emulsion, straight oil, or synthetics).
- Proper delivery to the cutting zone.
Concept / Approach:Cooling reduces average and peak temperatures; lubrication lowers tool–chip and tool–work friction; flushing clears chips, reducing abrasion and BUE. All three extend tool life, often substantially, especially with HSS and carbide tools at moderate to high speeds.
Step-by-Step Solution:
Identify main wear drivers → temperature and friction.Apply cutting fluid → reduces temperature and friction.Result → slower wear progression → longer tool life.Verification / Alternative check:Comparative tool life tests (VT^n = C) show higher C when coolant is used appropriately versus dry cutting in many cases.
Why Other Options Are Wrong:
- “True” contradicts abundant industrial evidence.
- “Only at very low speeds/for ceramics” are conditional statements; while some ceramics run dry, the general claim remains false.
Common Pitfalls:Assuming fluids always help; in high-speed machining of certain materials or with ceramics/CBN, dry cutting may be preferred to avoid thermal shock—context matters.
Final Answer:False