In the design of a built-up beam, the area A_p of cover plates required in one flange is expressed in terms of the section modulus deficiency and the lever arm. Which of the following formulas is correct?

Difficulty: Medium

Correct Answer: A_p = (Z_required − Z_beam) / h

Explanation:


Introduction / Context:
Cover plates are provided in flanges of built-up beams to increase section modulus when the rolled section alone is insufficient. The required area depends on the moment demand and geometry of the section.


Given Data / Assumptions:

  • Z_required = required section modulus
  • Z_beam = section modulus of rolled section
  • h = distance between flange centroids


Concept / Approach:
The additional section modulus is supplied by cover plates. The formula links the deficiency ΔZ = Z_required − Z_beam to the cover plate area by ΔZ = A_p * h.


Step-by-Step Solution:
Determine Z_required from design bending momentCalculate deficit: ΔZ = Z_required − Z_beamRelate ΔZ to cover plate: ΔZ = A_p * hSolve: A_p = (Z_required − Z_beam) / h


Verification / Alternative check:
This aligns with plastic centroid approximation and common textbook derivations.


Why Other Options Are Wrong:

  • Using + instead of − exaggerates section modulus
  • Multiplication Z_required × Z_beam is dimensionally invalid
  • (Z_beam − Z_required) / h would be negative if reinforcement is required


Common Pitfalls:
Neglecting bolt/rivet hole deductions, using wrong h, or misplacing plates asymmetrically.


Final Answer:
A_p = (Z_required − Z_beam) / h

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