More Questions from Mechanical Operations

Agitation scale-up fundamentals: a vigorous mixing guideline is about 2–3 hp per gallon for very thin liquids. In dimensionless form, the impeller “Power number” (Po) is defined as which ratio of variables?

Chemical Engineering Mechanical Operations Difficulty: Medium
Choose an option
  • A
    Po = P / (rho * N^3 * D^5)
  • B
    Po = P / (rho * N^2 * D^3)
  • C
    Po = P / (rho * N * D^2)
  • D
    Po = P / (mu * N * D^2)

Answer

Correct Answer: Po = P / (rho * N^3 * D^5)

Explanation

Introduction / Context:In mixing, the dimensionless Power number (Po) collapses impeller power draw across scales and fluids. Together with Reynolds number (Re = rho * N * D^2 / mu), it underpins geometric similarity scale-up. Knowing the correct Po definition ensures consistent design from lab to plant for blending, suspension, and gas–liquid contacting.

Given Data / Assumptions:

  • P is power (W), rho is fluid density (kg/m^3), mu is viscosity (Pa·s), N is rotational speed (s^-1), and D is impeller diameter (m).
  • Thin (low-viscosity) liquids at high turbulence are assumed for the “2–3 hp per gallon” rule-of-thumb; however, Po is general.

Concept / Approach:By dimensional analysis, P has units kg·m^2/s^3. The term rho * N^3 * D^5 also has units kg·m^2/s^3, so their ratio is dimensionless. Thus Po = P / (rho * N^3 * D^5). In turbulent regimes for a given impeller geometry, Po becomes nearly constant, enabling direct horsepower prediction at scale.

Step-by-Step Solution:Write Po candidate forms and check dimensional consistency.Confirm rho * N^3 * D^5 has the same dimensions as P.Select the dimensionally correct and standard definition: Po = P / (rho * N^3 * D^5).

Verification / Alternative check:Impeller datasheets list constant Po values (e.g., Rushton disk turbine Po ≈ 5–6 in turbulent flow), which are used with the above formula to size motors.

Why Other Options Are Wrong:N^2 * D^3 or N * D^2 denominators do not render a dimensionless group equal to Po; those break dimensional consistency.Using viscosity (mu) in Po is incorrect; mu appears in Re, not Po.

Common Pitfalls:Confusing Po with torque number (Np = T / (rho * N^2 * D^5)) or applying laminar correlations in turbulent regimes without checking Re.

Final Answer:Po = P / (rho * N^3 * D^5)

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