Recoverable heat from furnace flue gases primarily depends on which set of factors in an industrial heating operation?
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Athermal efficiency of the furnace
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Bquantity (flow rate) of flue gases
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Ctemperature drop achievable across the heat-recovery device/furnace
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Dall (a), (b) and (c)
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E—
Answer
Correct Answer: all (a), (b) and (c)
Explanation
Introduction / Context:Heat recovery reduces fuel use and stack losses. The extent to which useful heat can be reclaimed from flue gases depends on furnace performance and flue-gas characteristics.
Given Data / Assumptions:
- Standard furnace with a recuperator/regenerator or waste-heat boiler.
- Objective: maximize useful heat recovered without condensation/corrosion issues unless designed for it.
Concept / Approach:Recoverable heat ∝ mass flow rate * specific heat * temperature drop. Higher furnace efficiency helps by lowering excess air and optimizing heat transfer, while more flue-gas flow and a larger temperature drop across recovery equipment increase the available sensible heat.
Step-by-Step Solution:Consider energy balance: Q_recovered = m_dot * Cp * (T_in - T_out).m_dot depends on combustion stoichiometry/excess air and load.T_in and T_out are set by furnace outlet and recovery approach temperature limits.
Verification / Alternative check:Practical sizing of recuperators uses the same relationship; higher gas temperature and flow permit more recovery but are constrained by materials limits and fouling.
Why Other Options Are Wrong:Each individual factor matters; omitting any one underestimates recoverable energy.
Common Pitfalls:Ignoring acid dew-point corrosion when pushing T_out too low; designing without considering fouling or pressure drop.
Final Answer:all (a), (b) and (c)