Atmosphere control in ironmaking: what type of atmosphere is intentionally maintained inside an iron blast furnace during operation?

Difficulty: Easy

Correct Answer: Reducing

Explanation:


Introduction / Context:
The blast furnace reduces iron oxides to metallic iron. Maintaining the correct chemical atmosphere controls the thermodynamics and kinetics of reduction and prevents undesirable re-oxidation of partially reduced burden.


Given Data / Assumptions:

  • Burden contains iron oxides (e.g., hematite), coke, and flux.
  • Counter-current flow of hot reducing gases (CO, H2) against descending solids.
  • Goal: efficient oxide reduction to hot metal.


Concept / Approach:
A reducing atmosphere (rich in CO/H2, low in free O2) is essential so that reactions like Fe2O3 → Fe proceed. Carbon monoxide formed from coke and injected fuels acts as the primary reductant. Any oxidizing atmosphere would hinder reduction and increase oxidation losses.


Step-by-Step Solution:
1) Identify process objective: oxide reduction.2) Determine required gas composition: reducing gases present in excess.3) Conclude that a reducing atmosphere is maintained intentionally.


Verification / Alternative check:
Gas analyses from BF uptakes consistently show significant CO and some H2 with negligible O2 during steady operation.


Why Other Options Are Wrong:
Oxidising: Opposes reduction reactions.Inert: Would not provide chemical driving force for reduction.Decarburising: Not the goal in BF ironmaking.


Common Pitfalls:
Confusing reheating or heat-treat furnaces (which may be oxidizing or neutral) with BF conditions.


Final Answer:
Reducing

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