Manufacture of ordinary superphosphate (OSP): Superphosphate fertilizer is produced industrially by reacting phosphate rock (fluorapatite) with which reagent?

Difficulty: Easy

Correct Answer: Sulphuric acid

Explanation:


Introduction / Context:
Ordinary superphosphate (OSP) is a widely used phosphorus fertilizer made by acidulating phosphate rock to form water-soluble calcium dihydrogen phosphate. Identifying the correct acid is fundamental to understanding fertilizer manufacturing routes and plant design.


Given Data / Assumptions:

  • Feed: phosphate rock (largely fluorapatite, Ca10(PO4)6F2).
  • Target product: monocalcium phosphate with gypsum byproduct.
  • Single-acid process for OSP (not triple superphosphate).


Concept / Approach:
In the OSP process, phosphate rock reacts with sulphuric acid to form monocalcium phosphate monohydrate (water-soluble P) and calcium sulphate (gypsum). For triple superphosphate, phosphoric acid is used instead. Organic acids like acetic acid are too weak and impractical; Lewis acids such as AlCl3 are not used for this purpose.


Step-by-Step Solution:
Balanced overall reaction (idealized): Ca3(PO4)2 + 2 H2SO4 + 4 H2O → Ca(H2PO4)2·H2O + 2 CaSO4·2H2O.Sulphuric acid provides the sulfate and protons required to convert rock phosphate to soluble mono-calcium phosphate.Therefore, choose 'Sulphuric acid'.


Verification / Alternative check:
Industrial practice distinguishes OSP (H2SO4 route) from triple superphosphate (H3PO4 route), confirming the correct acid here.


Why Other Options Are Wrong:
Acetic acid cannot effectively convert apatite; AlCl3 is irrelevant; 'None of these' is false because the correct reagent is listed.


Common Pitfalls:

  • Confusing OSP with TSP and selecting phosphoric acid; OSP specifically uses sulphuric acid.
  • Overlooking gypsum handling as a major byproduct management issue.


Final Answer:
Sulphuric acid

More Questions from Fertiliser Technology

Discussion & Comments

No comments yet. Be the first to comment!
Join Discussion