Steam reforming of naphtha for ammonia synthesis gas: Thermochemical nature of the primary reforming step (with nickel catalyst and steam) is best described as
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AAutocatalytic overall
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BEndothermic (heat absorbed) and catalytic
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CExothermic (heat released) and non-catalytic
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DNon-catalytic and athermal
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EExplosively self-sustaining without heat input
Answer
Correct Answer: Endothermic (heat absorbed) and catalytic
Explanation
Introduction / Context:Ammonia plants generate hydrogen by reforming hydrocarbons. When naphtha is the feed, it is vaporized, mixed with steam, and passed over a nickel-based catalyst in heated tubes. Recognizing that this stage consumes heat is critical for furnace design, energy integration, and catalyst life management.
Given Data / Assumptions:
- Feed: light naphtha hydrocarbons (approximate paraffinic mix).
- Reactor: tubular, fired primary reformer with Ni/Al2O3 catalyst.
- Process: hydrocarbons + H2O → CO + H2 (with shift downstream).
Concept / Approach:Steam reforming breaks C–C and C–H bonds using steam, forming H2 and CO/CO2. The net chemistry is strongly endothermic, requiring continuous high-temperature heat input from a dedicated furnace. Catalysis is essential to achieve practical rates and selectivity; without Ni catalysts, the process would be too slow and would coke rapidly. Subsequent secondary reforming/shift steps have different heat effects, but the primary reforming step remains endothermic and catalytic.
Step-by-Step Solution:
State the representative paraffin reaction: CnH2n+2 + n H2O → n CO + (2n+1) H2 (endothermic).Note operating reality: tubes heated externally to maintain high wall/bed temperatures.Identify catalyst role: nickel promotes reforming while suppressing coking.Select “Endothermic (heat absorbed) and catalytic.”Verification / Alternative check:Energy balances show large radiant duty to sustain reformer outlet temperatures; flue gas heat recovery confirms substantial heat input.
Why Other Options Are Wrong:
- Autocatalytic/non-catalytic: contradicts established Ni-catalyzed practice.
- Exothermic: opposite of observed heat requirement.
- Athermal/self-sustaining: not physically accurate for steam reforming.
Common Pitfalls:Confusing steam reforming with partial oxidation (exothermic); many modern plants use autothermal reforming combining both, but the pure steam reformer is endothermic.
Final Answer:Endothermic (heat absorbed) and catalytic.