Reforming feed selection: Which stream is most commonly used as the primary feedstock to a catalytic reforming unit to make high-octane reformate and hydrogen?

Difficulty: Easy

Correct Answer: Straight-run gasoline (naphtha)

Explanation:


Introduction:
Catalytic reforming increases octane by dehydrogenating naphthenes to aromatics and isomerising paraffins, while producing valuable hydrogen. The choice of feedstock is critical to yield and unit performance.


Given Data / Assumptions:

  • Objective: produce high-octane reformate and hydrogen.
  • Candidate feeds: naphtha-range vs much heavier/residual stocks.


Concept / Approach:
Reforming targets naphtha boiling range hydrocarbons (roughly 70–180°C) rich in naphthenes/paraffins. Straight-run naphtha from crude distillation is therefore the standard feed. Heavier oils are unsuitable for reforming and are instead cracked or hydroprocessed.


Step-by-Step Solution:

Identify the process window: naphtha range feeds.Select the appropriate refinery stream: straight-run naphtha (often desulfurised first).Reject heavy/residual feeds that would coke and foul reforming catalysts.


Verification / Alternative check:
Typical refinery flow diagrams place hydrotreating before reforming, with straight-run naphtha as the routed feed.


Why Other Options Are Wrong:

  • Heavy fuel oil / residuum: Too heavy; processed via cracking, visbreaking, or coking.
  • Casing-head gasoline: Variable composition; not the standard reforming feed.
  • Kerosene: Outside optimal reforming range; used for jet/kerosene pool or hydroprocessing.


Common Pitfalls:
Confusing reforming (naphtha upgrading) with cracking (heavy oil conversion).


Final Answer:
Straight-run gasoline (naphtha)

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