Which statement about cast iron is correct in standard materials practice? (Consider composition, manufacture, and typical remelting route.)

Difficulty: Easy

Correct Answer: Cast iron generally contains about 2 to 4.5 percent carbon along with other impurities.

Explanation:


Introduction:
Cast iron is an iron–carbon alloy with relatively high carbon content and accompanying impurities (Si, Mn, P, S). The question checks recognition of a compositionally accurate and contextually correct statement.


Given Data / Assumptions:

  • Cast irons solidify with graphite or cementite depending on composition and cooling.
  • Manufacturing practice commonly involves remelting pig iron with scrap and flux in a cupola or induction furnace.
  • Carbon range for cast iron exceeds that of steels.


Concept / Approach:
Cast irons are not “purified” pig iron; instead, they retain higher carbon and are cast into shape. Typical total carbon is about 2–4.5 percent, with silicon often 1–3 percent to promote graphitization.


Step-by-Step Solution:

1) Review A: “purifying pig iron” is misleading; cast iron keeps high C and impurities; reject.2) Review B: Casting into shape is true but incomplete alone and could be ambiguous versus steels; we seek the most precise, unambiguous statement.3) Review C: The composition range 2–4.5% C accurately characterizes cast iron; accept.4) Review D: Cupola remelting is common; the statement saying “never remelted” is false; reject.


Verification / Alternative check:
Textbook data tables list typical carbon ranges and standard melting routes (cupola/induction). Casting shops routinely remelt charge mixes to pour into moulds.


Why Other Options Are Wrong:

  • A: Suggests purification, which contradicts the retained high carbon nature.
  • B: Partly true but not as defining as composition; also many alloys are cast, so this is not unique.
  • D: Opposite of common practice; cupola remelting is traditional.


Common Pitfalls:
Confusing cast iron with steelmaking; equating “purifying” with standard remelting; ignoring that composition definition is the clearest differentiator.


Final Answer:
Cast iron generally contains about 2 to 4.5 percent carbon along with other impurities.

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