Ammonia synthesis converters differ by internal catalyst arrangement and cooling. In which converter design is the catalyst arranged as a single continuous bed?
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AFauser-Monte Catini
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BClaude
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CUdhe (Uhde)
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DKellog (Kellogg)
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EICI quench
Answer
Correct Answer: Claude
Explanation
Introduction / Context:Industrial ammonia converters handle an exothermic, equilibrium-limited reaction. Different licensors/designs arrange catalyst in multiple beds with inter-bed cooling or as variants such as single continuous beds. Recognising which design employs a single continuous bed is a classic fertiliser technology question.
Given Data / Assumptions:
- Design names provided: Fauser-Montecatini, Claude, Uhde, Kellogg.
- We compare on catalyst bed arrangement.
Concept / Approach:Historically, the Claude converter is noted for a single continuous catalyst bed arrangement, whereas modern Uhde/Kellogg/ICI variants typically employ multiple beds with quench or indirect cooling and often radial flow to control temperature and pressure drop. Therefore, the design featuring a single continuous bed corresponds to the Claude converter.
Step-by-Step Solution:
Identify single-bed hallmark: continuous catalyst packing without inter-bed breaks.Associate with licensor: Claude converter → single continuous bed.Cross-check: Other designs (Uhde, Kellogg, Fauser-Montecatini) use multi-bed/quench/indirect cooling configurations.Select “Claude.”Verification / Alternative check:Industry summaries highlight Uhde/Kellogg multi-bed radial-flow converters; in contrast, exam references attribute the single continuous bed configuration to Claude designs.
Why Other Options Are Wrong:
- Fauser-Montecatini: generally multi-bed with heat exchange/quench.
- Uhde and Kellogg: widely documented as three-bed radial-flow converter designs.
- ICI quench: classical multi-bed quench scheme.
Common Pitfalls:Mixing up “radial-flow” (direction) with “number of beds” (staging). Radial flow can still be multi-bed.
Final Answer:Claude