Centreless grinding kinematics: actual axial feed expression In centerless grinding, with regulating wheel diameter d (in meters), speed n (rev/min), and inclination angle α of the regulating wheel axis, what is the actual feed rate imparted to the work?

Difficulty: Medium

Correct Answer: π d n sin α

Explanation:


Introduction / Context:
In centerless grinding, the regulating wheel controls both the rotational speed and the axial feed of the workpiece. The axial feed results from inclining the regulating wheel axis by a small angle α relative to the work axis.



Given Data / Assumptions:

  • d = diameter of the regulating wheel.
  • n = rotational speed of the regulating wheel in rev/min.
  • α = inclination angle of the regulating wheel axis.
  • No slip assumption at the work–regulating wheel interface.


Concept / Approach:
The peripheral (tangential) speed of the regulating wheel is v = π d n. The axial feed component is the projection of this velocity along the work axis, determined by the inclination angle α.



Step-by-Step Solution:
Compute peripheral speed: v = π * d * n.Resolve along work axis: feed = v * sin α.Therefore, actual axial feed = π d n sin α.



Verification / Alternative check:
Dimensional check: d (m) * n (rev/min) gives m/min when multiplied by π; sin α is dimensionless.



Why Other Options Are Wrong:

  • π d and π d n omit the angular component; they are circumferential, not axial.
  • cos α projects onto the transverse direction, not along the axis.
  • 2 π d n tan α is not the standard kinematic decomposition for this geometry.


Common Pitfalls:
Using cos α instead of sin α; mixing wheel diameter units; forgetting to express d in meters for consistent units.



Final Answer:
π d n sin α

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