Jigs vs. fixtures vs. gauges: primary purpose of a jig In production tooling, what is the main function of a <em>jig</em>?

Difficulty: Easy

Correct Answer: To hold the work and also guide the cutting tool in drilling, reaming, or tapping

Explanation:


Introduction / Context:
Production tooling uses jigs, fixtures, and gauges to improve accuracy, speed, and interchangeability. Each has a distinct role in the manufacturing system.



Given Data / Assumptions:

  • Common hole-making operations (drilling, reaming, tapping).
  • Need for repeatable tool location without extensive layout/marking.


Concept / Approach:
A jig locates and holds the workpiece and additionally guides the tool (via drill bushings), ensuring precise hole location. A fixture locates and holds but does not guide the tool; it is used for processes like milling or turning. A gauge checks dimensions/geometry after processing.



Step-by-Step Solution:
Identify the need to guide the tool → select jig.If only holding/supporting the work → fixture.For inspection → gauge.



Verification / Alternative check:
Standard manufacturing texts define jigs by their tool-guiding function through hardened bushings.



Why Other Options Are Wrong:

  • (B) describes fixtures (no tool guidance).
  • (C) describes gauges, not jigs.
  • (E) is a coolant delivery system function, unrelated to jigs.


Common Pitfalls:
Using “jig” and “fixture” interchangeably; omitting bushings leading to rapid wear in guide holes.



Final Answer:
To hold the work and also guide the cutting tool in drilling, reaming, or tapping

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