More Questions from Industrial Engineering and Production Management

A–B–C analysis in inventory control Which statements correctly describe A–B–C analysis used in materials management?

Mechanical Engineering Industrial Engineering and Production Management Difficulty: Easy
Choose an option
  • A
    It is a basic technique of materials management
  • B
    It is meant for relative inventory control by classifying items into importance groups
  • C
    It depends on annual consumption value (unit cost * annual usage), not just unit cost alone
  • D
    All of the above
  • E
    It classifies items only by physical size

Answer

Correct Answer: All of the above

Explanation

Introduction / Context:A–B–C analysis is a selective control technique that classifies inventory items into three categories (A, B, and C) based on their annual consumption value to prioritize control efforts and optimize working capital.

Given Data / Assumptions:

  • A-items: few in number, high annual consumption value.
  • B-items: moderate in number and value.
  • C-items: many in number, low annual consumption value.

Concept / Approach:The key metric is annual consumption value = unit cost * annual usage. Items are ranked by this value, not by cost or quantity alone. The technique is central to materials management and provides relative inventory control focus: tighter control for A, moderate for B, and simpler procedures for C.

Step-by-Step Solution:Compute annual consumption value for each item.Sort items in descending order of consumption value.Divide into A, B, C groups based on cumulative percentage (e.g., A ≈ top 10–20% of items contributing ≈ 70–80% value).Apply differentiated control policies (e.g., review frequencies, safety stocks, approval levels).

Verification / Alternative check:Comparing stockouts and carrying costs before and after A–B–C implementation shows improved service levels and reduced capital tied in inventory.

Why Other Options Are Wrong:Classifying only by physical size is irrelevant to value-based control. Each of the first three statements accurately reflects A–B–C analysis, so “All of the above” is correct.

Common Pitfalls:Using unit cost alone, ignoring usage rate, or failing to review classifications periodically as demand changes.

Final Answer:All of the above

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