Automotive differentials — bevel-gear (open) differential construction and gear meshing Which statement correctly describes how a bevel-gear type differential is built and how its gears mesh?

Difficulty: Easy

Correct Answer: The carrier (case) houses bevel pinion (spider) gears and two side gears; each spider gear simultaneously meshes with both side gears, which are splined to the axle shafts.

Explanation:


Introduction / Context:
A bevel-gear (open) differential allows the left and right drive wheels to rotate at different speeds while still delivering torque. This is essential when cornering, since the outer wheel must travel a longer path than the inner wheel.


Given Data / Assumptions:

  • Conventional rear- or front-drive open differential.
  • Input torque enters the differential carrier via the ring gear.
  • Axle shafts connect to side gears through splines.


Concept / Approach:
The differential consists of a carrier (case) that holds the internal bevel gearset. Inside are two axle side gears splined to the axle shafts and two (sometimes four) small bevel pinion gears, often called spider gears, mounted on a cross-shaft fixed to the carrier. The spider gears mesh with both side gears at the same time.


Step-by-Step Solution:

Input torque turns the carrier through the ring gear.If both wheels have equal resistance, spider gears do not spin on their own axis; carrier simply drives both side gears together.When wheels need different speeds (cornering), spider gears rotate on their own axes and walk around the side gears, allowing differential action.Side gears are splined to axle shafts, so their speeds directly set wheel speeds.


Verification / Alternative check:
Exploded diagrams and service manuals show spider gears in constant mesh with both side gears and supported in the carrier on a cross pin.


Why Other Options Are Wrong:

  • Side gears splined to carrier (A/E): incorrect; side gears spline to axles, not to the case.
  • Left side gear locked to carrier (B): defeats differential action.
  • Carrier contains only side gears (D): incorrect; carrier houses both spiders and side gears.


Common Pitfalls:
Assuming each spider meshes with only one side gear; in reality, each spider simultaneously meshes with both side gears.


Final Answer:

The carrier (case) houses bevel pinion (spider) gears and two side gears; each spider gear simultaneously meshes with both side gears, which are splined to the axle shafts.

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