Manufacturing orthophosphoric acid (H3PO4): compared to the electric furnace route, the strong H2SO4 wet-process leaching route has which combined characteristics?
-
Auses lower-grade phosphate rock
-
Brequires lower capital investment
-
Cproduces lower-purity acid
-
Dall of (a), (b), and (c)
-
Eis very costly compared to the furnace process
Answer
Correct Answer: all of (a), (b), and (c)
Explanation
Introduction / Context:Orthophosphoric acid is produced either by the electric furnace route (thermal process) or by the wet process using sulphuric acid to digest phosphate rock. Each route entails trade-offs in feed quality, capital cost, and product purity—knowledge pivotal for fertiliser complex design.
Given Data / Assumptions:
- Wet process digests phosphate rock with strong H2SO4.
- Electric furnace reduces phosphate rock to elemental phosphorus, then oxidises and hydrates it to H3PO4.
- Industrial goal: fertiliser-grade acid for downstream NP/NPK or high-purity for technical uses.
Concept / Approach:The wet process tolerates lower-grade rock and requires less capital than the furnace route, but the produced acid contains more impurities (fluoride, metals, organics), making it fertiliser-grade unless further purified. The furnace process is capital- and energy-intensive but yields very pure acid suitable for food/technical uses.
Step-by-Step Solution:
Match process traits: wet process → lower-grade rock acceptable.Economics: wet process → lower CAPEX than furnace.Quality: wet process → lower purity than furnace acid.Therefore, all three statements (a), (b), and (c) hold.Verification / Alternative check:Industry practice dedicates wet-process acid to fertiliser manufacture, while furnace acid serves high-purity markets, confirming the comparative profile.
Why Other Options Are Wrong:
- Any single option (a, b, or c) alone is incomplete.
- Very costly (wet process) is incorrect; the furnace route is typically more capital- and energy-intensive.
Common Pitfalls:Assuming “wet” implies impure in all cases; purification steps can upgrade quality but at added cost.
Final Answer:all of (a), (b), and (c)