Difficulty: Easy
Correct Answer: Compaction and caking in the lower bags due to sustained pressure from upper layers
Explanation:
Introduction / Context:
Bulk storage and handling of bagged cement require careful practices to maintain quality. One common storage-related defect is called “warehouse pack.” Understanding what this term means helps site engineers and storekeepers prevent strength loss, poor workability, and lumps during batching.
Given Data / Assumptions:
Concept / Approach:
“Warehouse pack” is not about warehouse capacity. It describes the gradual compaction and partial caking of cement in the lower bags caused by the sustained pressure of the upper layers plus minor vibrations. This densification can form hard lumps. Although these lumps can sometimes be broken before mixing, their presence signals deteriorating handling quality and risks of non-uniform batching and reduced performance if not addressed.
Step-by-Step Solution:
Verification / Alternative check:
Manufacturers recommend limiting stack height (often about 10 bags high), using dry pallets, rotating (first-in-first-out), and gently breaking lumps through sieving to mitigate warehouse pack, confirming the phenomenon is a pressure-induced compaction, not a capacity term.
Why Other Options Are Wrong:
Common Pitfalls:
Stacking bags directly on damp floors; exceeding recommended stack heights; storing for long periods without rotation; ignoring early signs of caking and attempting to use such cement without proper screening.
Final Answer:
Compaction and caking in the lower bags due to sustained pressure from upper layers
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