Cylindrical Reactor Geometry — If the liquid height is HL and the tank diameter is Dt, which expression correctly gives the liquid volume VL (assume a right circular cylinder)?

Difficulty: Easy

Correct Answer: VL = HL * π * (Dt^2 / 4)

Explanation:


Introduction:
Accurate reactor volume calculations are crucial for material balances, dosing, and scale-up. For a cylindrical, baffled mixing tank, the liquid volume depends on the cross-sectional area of the tank and the filled height.


Given Data / Assumptions:

  • Tank is a right circular cylinder with internal diameter Dt.
  • Liquid height is HL (no dished heads considered).
  • No internal structures displacing significant volume for this calculation.


Concept / Approach:

The volume of a cylinder is base area times height. The base area is the area of a circle with diameter Dt: A = π * (Dt/2)^2 = π * Dt^2 / 4. Multiplying by the liquid height gives the total liquid volume VL. This expression is widely used for instantaneous inventory calculations in batch and fed-batch operations.


Step-by-Step Solution:

Compute base area: A = π * (Dt^2 / 4).Multiply by height HL: VL = A * HL.Therefore, VL = HL * π * (Dt^2 / 4).Check units: if Dt and HL are in meters, VL is in cubic meters.


Verification / Alternative check:

Compare with known volumes (for example, Dt = 1 m, HL = 1 m ⇒ VL ≈ 0.785 m^3), consistent with geometric expectations.


Why Other Options Are Wrong:

A mixes spherical and cylindrical forms; C misses the factor 1/4; D lacks height and thus cannot be a volume; E is not the standard cylinder formula.


Common Pitfalls:

Forgetting to subtract dished-head or internal volumes when high accuracy is required; always confirm internal geometry if precision is needed.


Final Answer:

VL = HL * π * (Dt^2 / 4)

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