Dished heads: for better strength, the knuckle radius of a torispherical head should meet a minimum. The provided knuckle radius should be not less than which criterion?

Difficulty: Medium

Correct Answer: Either (a) or (b), whichever is larger

Explanation:

Introduction / Context: Torispherical (dished) heads have a crown with a toroidal knuckle that blends into the shell. The knuckle radius strongly influences stress concentration at the junction; larger radii generally reduce peak stresses and improve fatigue and buckling resistance.

Given Data / Assumptions:

  • Geometric parameters: inside diameter D, thickness t.
  • We consider common code practice for minimum knuckle radius.
  • Goal: avoid excessive stress concentration at the knuckle.

Concept / Approach: Design rules typically require the knuckle radius r to be at least a certain fraction of diameter and also a multiple of thickness. Using a “whichever is larger” rule ensures sufficient radius across sizes and thicknesses, preventing an undersized radius in thick or large heads.

Step-by-Step Solution:

1) Two minima are considered: r ≥ 0.06D and r ≥ 3t.2) To be safe for both large and thick heads, take the larger of the two minima.3) Therefore, r should be not less than either (a) or (b), whichever is larger.

Verification / Alternative check: This rule matches common design handbooks and reduces local membrane and bending stresses in the knuckle region compared with smaller radii.

Why Other Options Are Wrong:

  • 6% of I.D. or 3t alone: may be non-conservative for certain sizes.
  • Whichever is smaller: unsafe because it can permit too tight a radius.
  • Fixed value: does not scale with geometry.

Common Pitfalls: Misreading “less than” vs “not less than”; ignoring the thickness criterion for small-diameter but thick heads.

Final Answer: Either (a) or (b), whichever is larger

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