Three-stage crude distillation design: In a high-pressure primary tower (first stage) of a three-stage crude oil distillation system, the typical operating pressure maintained is approximately how many kg/cm^2?

Difficulty: Medium

Correct Answer: 3

Explanation:


Introduction / Context:
Some refinery configurations employ staged crude distillation with a high-pressure (HP) primary tower upstream of medium/low-pressure sections. Recognizing typical pressure levels aids in understanding column design, vapor–liquid traffic, and pump-around duties.


Given Data / Assumptions:

  • Three-stage crude distillation: HP primary, followed by lower-pressure sections.
  • Nominal crude slate and standard preheat/desalting.
  • Pressures quoted as gauge values in kg/cm^2 (approximate ranges).


Concept / Approach:
HP primary towers often operate at a few kg/cm^2 to suppress vaporization in upstream equipment, improve heat integration, and control flash behavior. Typical values cluster around 3 kg/cm^2 for textbook problems, with subsequent stages at progressively lower pressures toward near-atmospheric conditions.


Step-by-Step Solution:

1) Relate pressure to flash zone temperature and vapor load control.2) Use canonical exam ranges: HP ~3 kg/cm^2, MP ~1.5 kg/cm^2, LP ~near-atmospheric.3) Select the closest standard option that matches common design teaching.


Verification / Alternative check:
Process design examples in petroleum refining courses frequently cite ~3 kg/cm^2 for HP sections, scaling with crude and column size.


Why Other Options Are Wrong:

(a) 1.5 kg/cm^2 is more typical of a medium-pressure or second stage.(c) 6 kg/cm^2 is higher than common textbook HP primary values for this context.(d) 12 kg/cm^2 is excessive for a distillation primary tower in this service.(e) 0.8 kg/cm^2 is too low for an HP primary stage.


Common Pitfalls:
Assuming all crude towers run at near-atmospheric pressure; multi-stage systems intentionally vary pressure by stage.


Final Answer:
3

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