Thermosetting plastics in building components and electrical fittings: which statement best describes their behavior when heated and moulded? Focus on setting characteristics and response to subsequent heating.

Difficulty: Easy

Correct Answer: All of the above

Explanation:


Introduction / Context:
Plastics are broadly categorized as thermoplastics and thermosets. Many building and electrical products (e.g., switchgear housings, high-heat-resistant handles) rely on thermosets for dimensional and thermal stability. This question probes understanding of how thermosets behave during and after cure.


Given Data / Assumptions:

  • Thermosets undergo cross-linking during cure.
  • Typical cure windows for phenolic and similar resins fall roughly in the 127–177°C range.
  • At elevated temperatures well above service limits, thermosets char instead of melting.


Concept / Approach:
Unlike thermoplastics, which soften repeatedly on heating, thermosets cure into a cross-linked network. Post-cure, the network does not remelt; excessive heat causes chemical degradation (charring). The listed statements describe these canonical behaviors.


Step-by-Step Solution:

1) During moulding: pressure + temperature + resin chemistry cause cross-linking → rigidity.2) After cure: further heating does not revert to a melt; the set is permanent.3) At very high temperature: decomposition/char, not softening and flow.4) Therefore, all statements together define thermoset behavior.


Verification / Alternative check:
Data sheets for phenolic, melamine, and urea-formaldehyde systems describe irreversible cure with specified press temperatures, followed by heat resistance up to specified service limits before degradation.


Why Other Options Are Wrong:

  • Any single statement alone is incomplete; the comprehensive description is captured only by 'All of the above'.


Common Pitfalls:
Confusing thermosets with high-heat thermoplastics; assuming reheating can repair surface defects by remelting; ignoring that over-curing or overheating leads to brittleness or surface char.


Final Answer:
All of the above

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