Thermocouple alloys — identify the exception: Which of the following commonly used thermocouple materials does not contain nickel in its composition?

Difficulty: Easy

Correct Answer: None of these

Explanation:


Introduction / Context:
Industrial temperature measurement often uses thermocouples made from specific metal alloys. Knowing the principal constituents of these alloys helps with selection, compatibility, and troubleshooting. This question tests recognition of nickel-containing thermocouple materials and asks you to spot the exception—if any—among standard names used in plants and labs.


Given Data / Assumptions:

  • Alumel, Chromel, and Constantan are standard thermocouple or lead wire alloys.
  • The task is to determine which listed material lacks nickel in its composition.
  • We consider conventional compositions used in K-, J-, and T-type systems.


Concept / Approach:
Recall the compositions: Chromel is primarily nickel with chromium (typical K-type positive leg). Alumel is a nickel-based alloy containing aluminum (plus manganese/silicon) and serves as the negative leg for K-type. Constantan is a copper–nickel alloy (about 55% Cu and 45% Ni) widely used with copper (T-type) or iron (J-type) in some configurations. Since all three contain nickel, none of them is nickel-free.


Step-by-Step Solution:

Identify Chromel → Ni + Cr → contains nickel.Identify Alumel → Ni-rich with Al (and minor Mn/Si) → contains nickel.Identify Constantan → Cu + Ni → contains nickel.Therefore, among the listed choices, there is no nickel-free item → choose “None of these.”


Verification / Alternative check:
Thermocouple reference tables list K-type as Chromel–Alumel (both Ni-based), and Constantan’s shorthand (Cu–Ni) confirms nickel content. This cross-check eliminates ambiguity.


Why Other Options Are Wrong:

Alumel — nickel-based, so not nickel-free.Chromel — nickel–chromium alloy, contains nickel.Constantan — copper–nickel alloy; contains nickel.Copper (extra distractor) — not a thermocouple alloy name given in the stem list and not correct for the asked set.


Common Pitfalls:
Misremembering Constantan as copper-only. It is consistently a copper–nickel alloy, hence does include nickel.


Final Answer:
None of these

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