Difficulty: Easy
Correct Answer: moistening the sand around the edge before removing pattern
Explanation:
Introduction / Context:
Foundry hand tools are specialized for distinct tasks. Confusing them leads to mould damage or poor casting surfaces. A swab is commonly used during the delicate moment of pattern withdrawal to protect edges and prevent tearing of the green sand mould.
Given Data / Assumptions:
Concept / Approach:
The swab is a small, soft and wet applicator (often cotton or sponge on a stick). Its purpose is to add a controlled amount of moisture to the sand adjacent to the pattern edges. Slight moistening binds the sand locally, increasing cohesion and allowing cleaner draw without edge breakage.
Step-by-Step Solution:
Identify problem: edges crumble when pattern is withdrawn.Apply solution: dampen with the swab along the pattern perimeter and fillets.Effect: improved sand cohesion and reduced scabbing or edge tearing.Hence, the correct function is to moisten the sand around the edge before pattern removal.
Verification / Alternative check:
Standard foundry texts list swabbing as a pre-draw step to ensure a clean release.
Why Other Options Are Wrong:
Smoothing depressions is done with slicks/trowels.Cleaning sand is done with a riddle or screen; a swab does not sieve.Reinforcement of sand uses gaggers or chaplets, not swabs.
Common Pitfalls:
Over-wetting can collapse the mould surface; swab sparingly.
Final Answer:
moistening the sand around the edge before removing pattern
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