Air compressor piping: Moisture separators are typically installed immediately after the intercooler to remove condensed water before the next compression stage.

Difficulty: Easy

Correct Answer: after the intercooler

Explanation:


Introduction / Context:
Intercoolers drop the temperature of compressed air between stages, causing water vapor to condense. Proper placement of moisture separators protects downstream stages and equipment.



Given Data / Assumptions:

  • Multi-stage compressor with intercooling and (often) an aftercooler before storage.
  • Cooling the air below its dew point condenses water that must be removed.


Concept / Approach:
Because most condensation occurs where temperature is reduced sharply, the separator is placed right after the intercooler. This removes liquid water before the air enters the next compression stage. A second separator is commonly used after the aftercooler before the receiver, but the primary, definitive location is after the intercooler.



Step-by-Step Solution:

Compression raises temperature and reduces relative humidity.Intercooling reduces temperature; water condenses.Install separator immediately after the intercooler to capture condensate.Dryer or aftercooler and a final separator may follow before storage.


Verification / Alternative check:
P&IDs for typical compressor packages show knock-out pots/separators downstream of each cooler.



Why Other Options Are Wrong:

  • Before intercooler: Little to no condensation yet; ineffective.
  • Between aftercooler and receiver: Often used as an additional separator, but the question asks generally—first essential location is after the intercooler.
  • Before first stage suction: Unrelated to condensation removal from compressed air.


Common Pitfalls:
Assuming a single separator is sufficient; multi-stage systems usually need separators after each cooler.



Final Answer:
after the intercooler

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