Tube-side convective coefficient in a shell-and-tube exchanger: beyond which approximate Reynolds number does the influence of L/D (tube length-to-diameter ratio) on the inside film coefficient essentially vanish for turbulent flow?

Difficulty: Medium

Correct Answer: 10000

Explanation:


Introduction / Context:
In internal convection, entry-length effects can make the heat transfer coefficient depend on tube length. Once fully developed turbulent flow is established, the sensitivity to L/D largely disappears, and standard correlations in terms of Reynolds and Prandtl numbers suffice.



Given Data / Assumptions:

  • Single-phase flow inside circular tubes.
  • Turbulent regime with conventional fluids (Pr ≈ 0.7–10).
  • Engineering interest in when L/D ceases to matter appreciably.



Concept / Approach:
Hydrodynamic and thermal entry lengths are short in turbulent flow compared with laminar flow, and they scale weakly with Reynolds number. Practical design practice treats L/D influence as negligible beyond a sufficiently high Reynolds number where the bulk of the tube length is fully developed.



Step-by-Step Solution:
Recognize that for Re well into turbulence, Nu correlations (e.g., Dittus–Boelter) ignore L/D.Adopt a conservative threshold Re ≈ 10,000 beyond which entrance effects are minimal for typical L/D in exchangers.Hence, choose 10,000 as the point where L/D influence effectively vanishes.



Verification / Alternative check:
Comparisons of Sieder–Tate and Dittus–Boelter correlations show modest differences for Re > 10^4, supporting negligible entry-length impact on hi over normal exchanger L/D values.



Why Other Options Are Wrong:
1000 / 3000 / 5000: May still exhibit measurable developing-flow effects, particularly for shorter tubes or higher Prandtl fluids.



Common Pitfalls:
Confusing hydrodynamic entrance effects with thermal ones; extending this rule to laminar/transitional regimes where L/D is important.



Final Answer:
10000


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