For incompressible flow in a circular pipe at fixed capacity (constant volumetric flow rate), how does required head (frictional head loss) vary with pipe diameter D, assuming similar roughness and length?

Chemical Engineering Process Equipment and Plant Design Difficulty: Medium
Choose an option
  • A
    Proportional to 1/D
  • B
    Proportional to 1/D^2
  • C
    Proportional to 1/D^5
  • D
    Proportional to D^2
  • E
    Independent of diameter

Answer

Correct Answer: Proportional to 1/D^5

Explanation

Introduction / Context:Sizing process lines requires understanding how frictional head loss depends on diameter at a set flow rate. This relation drives energy consumption and pumping cost and explains why larger diameters can dramatically reduce head and power for the same capacity.

Given Data / Assumptions:

  • Single-phase, incompressible liquid; steady flow.
  • Circular pipe of length L and diameter D; similar roughness.
  • Constant volumetric flow rate Q.

Concept / Approach:Use the Darcy–Weisbach equation: h_f = f * (L/D) * (V^2 / (2g)). At fixed Q, velocity V = Q / A and A ∝ D^2, so V ∝ 1/D^2 and V^2 ∝ 1/D^4. Substituting gives h_f ∝ (L/D) * (1/D^4) = L * 1/D^5 (neglecting the weak dependence of f on Reynolds number for the main trend). Thus, at constant capacity, frictional head varies approximately as 1/D^5—an extremely strong sensitivity.

Step-by-Step Solution:Start: h_f = f * (L/D) * (V^2 / (2g)).With Q fixed, V = 4Q / (π D^2) → V^2 ∝ 1/D^4.Therefore h_f ∝ (1/D) * (1/D^4) = 1/D^5 (dominant dependence).

Verification / Alternative check:Engineering nomographs and pump system curves show steep head reduction with increased diameter at constant Q, consistent with ≈ D^−5 scaling in turbulent regimes when friction factor changes modestly.

Why Other Options Are Wrong:(a) and (b) underestimate the dependence; (d) inverts the trend; (e) contradicts fundamental hydraulics.

Common Pitfalls:Forgetting that friction factor f can change with Re; ignoring minor losses (they follow similar velocity-squared trends); applying the result to compressible gas without correction.

Final Answer:Proportional to 1/D^5

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