Purpose of recycling streams in a chemical process: what principal benefits does recycle provide?

Difficulty: Easy

Correct Answer: all (a), (b) & (c)

Explanation:


Introduction / Context:
Recycle streams are ubiquitous in process flowsheets. They can improve economics, stabilize operations, and reduce utility usage by returning unreacted materials, concentrating valuable species, and conserving sensible/latent heat.


Given Data / Assumptions:

  • Generic chemical process with a recycle loop.
  • Steady-state operation is implied.


Concept / Approach:
Recycling unreacted feed raises overall conversion (and thus yield) without needing extreme single-pass conversions. Recycle from separation steps can enrich the reactor feed/product composition. Thermal recycle (e.g., hot vapor/liquid returns, reflux) conserves heat and reduces external utilities.


Step-by-Step Solution:
Identify recycle effects: material reuse elevates overall yield.Separation-recycle pairs can tighten composition near desired ranges, enriching product streams.Energy carried back with recycle reduces heating/cooling demand, aiding heat conservation.


Verification / Alternative check:
Typical examples include ammonia synthesis loops (H2/N2 recycle), distillation reflux (product enrichment and heat integration), and purge-controlled polymerization loops.


Why Other Options Are Wrong:
Choosing any single benefit ignores the multi-faceted advantages; a claim of reduced conversion per pass is not a benefit and is not generally true.


Common Pitfalls:
Confusing per-pass conversion with overall conversion; neglecting the need for purge to control inerts when recycling.


Final Answer:
all (a), (b) & (c)

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