Gas–liquid mixing power:\nCompared at the same rotational speed, how does the power drawn by an agitator change when the system is gas-sparged versus gas-free?

Difficulty: Easy

Correct Answer: Lesser than in a gas-free system

Explanation:


Introduction / Context:
When gas is sparged into a mechanically agitated vessel, bubbles alter local density, slip velocities, and blade loading. Engineers must know whether gassing increases or decreases the impeller power draw at fixed speed, because this influences motor sizing and scale-up correlations.


Given Data / Assumptions:

  • Agitator speed is the same in both cases.
  • Geometry and liquid properties are unchanged.
  • Gas holdup is in the typical industrial range (no flooding or complete gas disengagement anomalies).


Concept / Approach:
In most practical regimes, introducing gas lowers the measured power draw at constant speed compared to ungassed operation. The gas phase displaces liquid near the blades, reduces effective density, and modifies circulation patterns, resulting in a “gas-induced power reduction.” This is captured in correlations using a power reduction factor Pg/Pu < 1, where Pu is ungassed power and Pg is gassed power at identical N.


Step-by-Step Solution:

Hold N constant and introduce gas to the vessel.Observe that torque on the shaft typically decreases with bubble presence.Hence measured power P = 2π N * torque drops versus the ungassed case.Conclude: power is lesser in a gas-sparged system at the same speed.


Verification / Alternative check:
Power curves from literature plot Pg/Pu as a function of superficial gas velocity and impeller type; values generally fall below 1 until flooding transitions complicate behavior.


Why Other Options Are Wrong:

  • More than/same as: contradict the typical reduction effect.
  • “None”: a clear trend exists.
  • “Greater only at very low Re”: not a general rule.


Common Pitfalls:
Confusing power draw with oxygen transfer; KLa can increase with gas even as power falls.


Final Answer:
Lesser than in a gas-free system

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