Air emissions from fertiliser manufacturing: Which pollutant is generally absent or negligible in direct process emissions from a typical nitrogen fertiliser (ammonia/urea) plant?

Difficulty: Medium

Correct Answer: CO

Explanation:


Introduction / Context:
Different fertiliser plants (nitrogenous vs. phosphatic) have distinct emission profiles. Identifying typical pollutants informs stack monitoring, scrubber selection, and compliance planning.


Given Data / Assumptions:

  • Plant considered is a nitrogen fertiliser complex (ammonia/urea) rather than a phosphatic acid/superphosphate unit.
  • Focus is on process emissions rather than auxiliary boilers.

Concept / Approach:
Ammonia/urea plants feature synthesis loops and urea prilling/granulation. Fugitive and stack emissions often include unreacted NH3 (ammonia slip) and NOx from fired reformers. Phosphatic fertiliser and sulphuric acid units would emit SOx, but in a pure nitrogen fertiliser facility significant SO2/SO3 is not characteristic unless sulphur-based utilities are present. Carbon monoxide (CO) is typically minimal in properly operated reformers and is largely converted to CO2 via shift before synthesis; residual CO in process vents is negligible compared to other pollutants.


Step-by-Step Solution:

Contrast nitrogen vs. phosphatic pathways to infer pollutant species.Identify common emissions: NH3 (from vents), NOx (from combustion), particulate urea dust.Note CO is not a dominant process emission; select CO as generally absent/negligible.

Verification / Alternative check:
Plant permits typically list NH3 and NOx as primary controlled pollutants for urea units; CO limits are often applicable only to utility boilers rather than process.


Why Other Options Are Wrong:

SO2 & SO3: Can be significant for phosphatic plants; may also appear if sulphur-fired utilities exist.NO2: Present as part of NOx from fired heaters/reformers.NH3: Characteristic slip/fugitive pollutant in nitrogen fertiliser production.

Common Pitfalls:
Conflating boiler stack pollutants with process vents; always distinguish plant type and emission point.


Final Answer:
CO

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