Packed absorption columns: the onset of flooding typically corresponds to a pressure drop of about how many millimetres of water per metre of packing height?

Difficulty: Medium

Correct Answer: 50–75

Explanation:


Introduction / Context:
Flooding in packed towers is a hydraulic limit where liquid holdup rises sharply and pressure drop increases rapidly, causing loss of mass-transfer efficiency and potential entrainment. Designers use pressure-drop criteria and capacity correlations to estimate safe operating envelopes and turndown.


Given Data / Assumptions:

  • Random packing operation under typical gas–liquid services.
  • Pressure drop referenced as mm H2O per metre of packed height.
  • Interest is in an indicative range at the onset of flooding.


Concept / Approach:
Empirical practice suggests that flooding onset corresponds to modest pressure-drop levels, often within several tens of mm H2O per metre. A commonly referenced bracket is roughly 50–75 mm H2O/m at the approach to flooding for many ring or saddle packings, though exact values depend on fluid properties, packing size, and distributor quality.


Step-by-Step Solution:

Recognize flooding as a sharp inflection in ΔP–throughput behavior.Recall typical onset range: around 50–75 mm H2O per metre.Exclude very high choices (hundreds to thousands) which represent severe maloperation.Select the realistic onset bracket.


Verification / Alternative check:
Packed-tower design literature and vendor curves align with similar onset ranges, adjusting for packing geometry and size.


Why Other Options Are Wrong:

  • 25–50 can be too conservative for many packings.
  • 200–250 or higher represent deep flooding, not onset.
  • Very small values (5–10) are well below typical limits.


Common Pitfalls:
Ignoring distributor maldistribution; extrapolating one packing’s data to another; operating too close to flooding without adequate control.


Final Answer:
50–75

More Questions from Process Equipment and Plant Design

Discussion & Comments

No comments yet. Be the first to comment!
Join Discussion