In operations and production management, a supervisor often “expedites” to speed up throughput. Which flows within the firm are typically expedited to remove bottlenecks and improve cycle time?

Difficulty: Easy

Correct Answer: All of the above

Explanation:


Introduction / Context:
In production and operations management, managers frequently use “expediting” to accelerate work-in-process and meet promised completion dates. Expediting is a practical, real-time response to congestion, shortages, or schedule slippage. It can involve people, equipment, and physical goods, not just paperwork. Understanding what is expedited clarifies how managers remove bottlenecks and recover lead times.



Given Data / Assumptions:

  • The goal is to shorten cycle time and meet due dates.
  • Constraints can arise from people (manpower), machines (capacity/availability), and materials (parts/raw inputs).
  • Expediting is a short-term, tactical action rather than a long-term capacity plan.


Concept / Approach:
Expediting addresses any limiting resource in the immediate path of production. If labor is the constraint, managers may reassign staff, add overtime, or sequence work differently. If equipment is constrained, they may adjust maintenance windows, re-route jobs to alternative machines, or extend operating hours. If materials are late, they may prioritize procurement, substitute equivalent items, or split shipments. Since any of these can become the current bottleneck, expediting must consider all three flows holistically.



Step-by-Step Solution:

Identify today’s bottleneck using queue lengths, WIP locations, or missed start times. If manpower-limited, reallocate skilled operators or authorize overtime. If machine-limited, change sequencing, reschedule PM, or use alternate equipment. If material-limited, fast-track purchasing, split lots, or authorize substitutions within quality rules. Confirm that expediting targets the binding constraint to maximize impact.


Verification / Alternative check:
The Theory of Constraints frames throughput as governed by the current bottleneck. Any of the three Ms—manpower, machines, material—can be the constraint on a given day. Practical production control manuals treat expediting as cross-cutting, not limited to one category.



Why Other Options Are Wrong:

  • Machines/manpower/material only: Each can be correct in isolation, but expediting applies to all where needed.
  • None: Incorrect; expediting routinely targets these flows.


Common Pitfalls:
Overusing expediting instead of fixing root causes; focusing on one flow (e.g., material) while the real constraint is staffing or equipment downtime.



Final Answer:
All of the above

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