Sewer material selection at high velocity: For a non-scouring design velocity of about 5 m/s, which sewer material is generally preferred for durability and resistance to abrasion?

Difficulty: Medium

Correct Answer: Cast iron sewers

Explanation:


Introduction / Context:

Sewer conduits experience abrasion from grit and corrosive action from wastewater gases. At high velocities (around 5 m/s), material choice must emphasize toughness, abrasion resistance, and structural strength to avoid scour and long-term damage.


Given Data / Assumptions:

  • Design velocity ~5 m/s (relatively high for sanitary sewers).
  • Presence of grit and intermittent turbulent flow.
  • Need for robust joints and resistance to impact/abrasion.


Concept / Approach:

Cast iron sewers (or ductile iron in modern practice) offer high strength, good abrasion resistance, and durable joints. Concrete, brick, and stoneware are more susceptible to abrasion and chemical attack; glazed surfaces help but may craze or chip under high-velocity grit loads.


Step-by-Step Solution:

Assess velocity: 5 m/s entails significant abrasive potential.Compare material properties: cast iron > concrete/brick/stoneware in abrasion resistance.Select cast iron as the preferred material for such conditions.


Verification / Alternative check:

Design manuals recommend metallic/ductile iron or lined steel for high-velocity segments, confirming the preference for cast iron type materials.


Why Other Options Are Wrong:

  • Cement concrete can erode under grit-laden high-velocity flows unless specially lined.
  • Glazed brick and stoneware are brittle; glazing may wear off or crack.


Common Pitfalls:

  • Assuming smoothness alone (e.g., glazing) is sufficient; structural toughness matters at 5 m/s.


Final Answer:

Cast iron sewers

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