Measuring temperatures of molten pig iron (≈1450°C) and molten slag (≈1500°C) Which instrument(s) is/are appropriate under steelmaking conditions without inserting a sensor into the stream?

Difficulty: Easy

Correct Answer: either (b) or (c)

Explanation:

Introduction / Context: Measuring the temperature of molten metal and slag in ironmaking/steelmaking requires non-contact instruments. The intense heat, splashing, and corrosive environment make immersion sensors impractical except for specialized disposable probes. Non-contact pyrometry is the standard solution.

Given Data / Assumptions:

  • Molten pig iron: ~1450°C; molten slag: ~1500°C.
  • Desire non-contact, line-of-sight measurement.
  • Industrial setting with hot surfaces and variable emissivity.

Concept / Approach: Both optical and radiation pyrometers infer temperature from emitted thermal radiation. The terms are often used interchangeably; “optical” historically refers to brightness or disappearing-filament types, while “radiation” may emphasize total or narrow-band radiance. In either case, non-contact sighting at these temperatures is accurate and safe when emissivity and surface conditions are managed.

Step-by-Step Solution:

Eliminate contact options that cannot survive immersion in molten streams.Select non-contact methods that work at >1400°C: optical or radiation pyrometry.Conclude that either (b) or (c) is suitable.

Verification / Alternative check: Steel plants routinely use optical/radiation pyrometers aimed at the tap stream or molten bath to monitor temperature, often alongside occasional disposable immersion thermocouples for cross-checks.

Why Other Options Are Wrong:

Chromel–alumel thermocouple — contact method; not practical for continuous non-contact measurement in molten metal streams.

Common Pitfalls: Ignoring emissivity and viewing window cleanliness; proper calibration and sighting are required for accurate readings.

Final Answer: either (b) or (c)

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