Torsion capacity comparison:\nTwo shafts of the same material are compared. Shaft A is solid with diameter 100 mm. Shaft B is hollow with outer diameter 100 mm and inner diameter 50 mm. The torque that shaft B can transmit (at the same allowable shear stress) is what fraction of shaft A's torque?

Difficulty: Medium

Correct Answer: 15/16

Explanation:


Introduction / Context:
Designers often prefer hollow shafts to save weight while maintaining torsional strength. Torque capacity at a given allowable shear stress is proportional to the polar moment of inertia J of the section. Comparing J for solid and hollow circular sections quantifies the efficiency of material distribution.



Given Data / Assumptions:

  • Same material and allowable shear stress for both shafts.
  • Solid shaft A: diameter D = 100 mm.
  • Hollow shaft B: outer diameter D_o = 100 mm, inner diameter D_i = 50 mm.
  • Length and boundary conditions are comparable so that torque capacity scales with J.


Concept / Approach:
For a circular shaft, maximum shear stress tau_max = T * R / J. At a fixed tau_allow, torque capacity T_allow ∝ J / R. For shafts with the same outer radius R, the ratio of allowable torques equals the ratio of J values. Here, both have the same outer radius, so T ratio simplifies to J ratio.



Step-by-Step Solution:

Solid shaft: J_s = (pi / 32) * D^4.Hollow shaft: J_h = (pi / 32) * (D_o^4 − D_i^4).With D_o = 100 and D_i = 50: J_h / J_s = (100^4 − 50^4) / 100^4.Compute: 50^4 = (1/16) * 100^4 → J_h / J_s = 1 − 1/16 = 15/16.


Verification / Alternative check:
Numeric check confirms 0.9375 fraction. The modest reduction in capacity versus large weight saving highlights the advantage of hollow shafts.



Why Other Options Are Wrong:

  • 1/6, 1/8, 1/4: greatly underestimate hollow shaft capacity; they do not reflect the fourth-power diameter dependence.


Common Pitfalls:
Comparing torque per unit weight without accounting for equal outer diameter; or forgetting to use the fourth power in J calculations.



Final Answer:
15/16

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