Industrial fermentation practice: To maintain aseptic (sterile) conditions throughout a batch or fed-batch run, which measures are required?

Difficulty: Easy

Correct Answer: All of these

Explanation:


Introduction / Context:
Asepsis is critical in bioprocessing to prevent contamination that can ruin yields and product quality. Maintaining sterility is a system-level discipline, not a single step.



Given Data / Assumptions:

  • A typical aerobic fermentor requires sterile vessel, sterile media, and sterile air.
  • Mechanical assemblies (seals, impellers) must not introduce contaminants.
  • Continuous operation demands asepsis for the entire duration.


Concept / Approach:
Sterilisation-in-place (SIP) and clean-in-place (CIP) prepare the fermentor. Inlet gases are sterilised via filters. Agitation/aeration hardware must use sanitary design (mechanical seals, steam barriers) to keep the system closed and sterile under operating conditions.



Step-by-Step Solution:

Confirm the vessel and media are sterilised.Ensure the air supply is sterilised before entry.Operate agitation/aeration through sterile, sanitary fittings to maintain asepsis.


Verification / Alternative check:
GMP guidelines and standard bioprocess manuals prescribe all three elements as mandatory for aseptic fermentation.



Why Other Options Are Wrong:

Any single measure alone is insufficient; contamination can occur via unsterile air or mechanical ingress.“None” contradicts industrial practice.


Common Pitfalls:
Assuming air sparging is inherently sterile; it must pass through validated filters and sterile piping.



Final Answer:
All of these.

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