Furnace capacity determinants Which one of the following variables does not influence the productive capacity (throughput per unit time) of an industrial furnace under comparable operating conditions?

Difficulty: Easy

Correct Answer: None of these.

Explanation:


Introduction / Context:
Furnace capacity refers to the achievable throughput (mass of stock processed per unit time) while meeting target temperatures and quality. Designers and operators tune several physical and operational variables to deliver heat quickly with acceptable losses. This question probes which listed variables truly matter in determining capacity.



Given Data / Assumptions:

  • Comparable firing practice and similar target stock temperatures.
  • Steady operation without unusual constraints (e.g., emission caps beyond normal).
  • Capacity is limited by heat transfer to the stock and allowable losses.


Concept / Approach:
Capacity is increased by boosting net heat transfer to the work and by reducing parasitic losses. Furnace size (hearth area/volume) sets how much stock can be heated at once. Gas velocity controls the convective coefficient and mixing, strongly affecting heating rate. The ratio of wall area to stock area influences radiant exchange and heat losses; higher wall area can increase losses and reduce net transfer to the charge, thereby affecting capacity. Hence, all three listed variables influence capacity in practice.



Step-by-Step Solution:

Relate capacity to heat transfer rate to stock and allowed residence time.Note that larger furnaces can process more material simultaneously (size effect).Recognize that higher gas velocity increases convection and mixing, accelerating heat-up.Acknowledge that wall/stock surface ratio affects radiation geometry and heat losses, influencing net heat to the stock.


Verification / Alternative check:
Empirical capacity charts and heat-balance calculations show measurable impacts from geometry and flow. CFD and radiative view-factor analyses corroborate the sensitivity to gas velocity and wall area exposure.


Why Other Options Are Wrong:

  • Size of the furnace / Gas velocity / Wall-to-stock area: Each is a known lever on capacity.
  • Type of fuel alone, regardless of firing rate: Fuel choice impacts flame characteristics but does not set capacity by itself; firing rate and heat-transfer conditions do.


Common Pitfalls:
Assuming fuel type automatically upgrades capacity without considering burner rating, mixing, and geometry. Ignoring that increased gas velocity can also raise carryover or NOx if poorly managed.


Final Answer:
None of these.

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