Unit for furnace loading (throughput intensity) Choose the correct engineering unit commonly used to express furnace loading for hearth-type furnaces.

Difficulty: Easy

Correct Answer: ton stock/hr/m2 hearth area

Explanation:


Introduction / Context:
Furnace loading quantifies throughput intensity—how much product is processed per unit hearth area per unit time. This normalisation enables fair comparison among furnaces of different sizes and helps in design/scale-up and performance benchmarking.



Given Data / Assumptions:

  • Hearth-type furnaces where floor (hearth) area constrains charge layout.
  • Throughput measured as mass of stock processed per hour.
  • Need to compare furnaces independent of absolute size.


Concept / Approach:
Normalising throughput by hearth area yields a characteristic loading rate. The standard practice is to use mass flow per time per area. Using only ton/hr hides geometry effects; using ton/m2 omits time. Thus, ton stock/hr/m2 hearth area is the meaningful unit for loading intensity.



Step-by-Step Solution:

Define throughput = mass/time.Normalise by hearth area to compare furnaces.Select ton stock/hr/m2 hearth area.


Verification / Alternative check:
Design manuals specify recommended loading ranges (e.g., t/h/m2) depending on product type and heating schedule.


Why Other Options Are Wrong:

  • ton stock/hr: Not normalised to area; inadequate for comparison.
  • ton stock/m2: Lacks time dimension; cannot indicate rate.
  • both (b) and (c): Combining two incomplete measures does not make a correct unit.
  • kJ/hr/m3 flue-gas: Not a standard loading metric for hearth furnaces.


Common Pitfalls:
Confusing burner heat-input density with furnace loading; they are related but distinct metrics.


Final Answer:
ton stock/hr/m2 hearth area

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