Forging tools — fullers are primarily used for which operation during hot-work to control metal flow and cross-section?

Difficulty: Easy

Correct Answer: for necking down a piece of work

Explanation:


Introduction / Context:
In smithy and forging practice, specialized tools are used to direct metal flow efficiently. Fullers (top and bottom) are rounded-groove tools that indent hot stock to redistribute material. Knowing their primary function is essential for planning preform shapes prior to drawing, bending, or upsetting operations.


Given Data / Assumptions:

  • Hot-working conditions with fullers used in pairs (bottom fuller in anvil/hardy hole and top fuller under hammer/press).
  • Objective: locally reduce section or create shoulders/grooves to facilitate subsequent shaping.
  • Distinguish from punches and drifts used for hole making/finishing.


Concept / Approach:

Fullering produces localized thinning and spreading of metal away from the groove, effectively necking down the work. The fuller impression encourages longitudinal flow on either side, creating a reduced section (a neck) and raised fillets/shoulders that can later be dressed by flattening or swaging. It is a preparatory step for controlled elongation and for defining transition radii.


Step-by-Step Solution:

1) Heat the workpiece to forging temperature.2) Position the stock over the bottom fuller and strike the top fuller to indent.3) Work progressively along the intended necking line to achieve uniform reduction.4) Follow with drawing or planishing to smooth and reach final dimensions.


Verification / Alternative check:

Shop manuals depict fullering as the standard method for necking and shoulder formation, whereas punches/drifts are specified for hole creation/enlargement and bottom/top swages for finishing radiused sections.


Why Other Options Are Wrong:

Finishing flat surfaces is done with flatters; punching is done with punches; finishing holes is done with drifts/reamers—not fullers.


Common Pitfalls:

Using a fuller to finish surfaces (leaves grooves); forgetting to follow fullering with dressing to remove marks.


Final Answer:

for necking down a piece of work

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