Rotary transfer devices and fixture float In a rotary transfer machining system, what is the primary purpose of providing a floating (self-adjusting) position for the work-holding fixture at a station?

Difficulty: Medium

Correct Answer: Improve the accuracy of location by self-alignment with tooling

Explanation:


Introduction / Context:
Rotary transfer machines index workpieces between multiple stations. Small index errors or stack-up tolerances can degrade positional accuracy unless mitigated. Floating fixtures help achieve precise alignment at each station.



Given Data / Assumptions:

  • Rotary transfer device with multiple machining heads.
  • Fixtures can float slightly before being clamped.
  • Tooling provides final datum alignment.


Concept / Approach:
A floating fixture allows minor compliance so that dowels, pilots, or tooling locators at each station pull the workpiece into exact position before clamping. This minimizes cumulative index error effects and improves repeatability of critical dimensions. It does not directly change indexing dynamics or drive kinematics; any cycle time reduction is secondary, arising from fewer reworks.



Step-by-Step Solution:

Recognize potential misalignment from indexing and tolerance stack-up.Enable fixture float to let station locators define the final position.Clamp after alignment → improved positional accuracy.


Verification / Alternative check:
Manufacturers specify floating bushings/locators on transfer lines for precision features, demonstrating measurable reduction in positional variation.



Why Other Options Are Wrong:
Over-index reduction: controlled by indexer design and locks, not fixture float.Acceleration/deceleration: a drive issue, not fixture compliance.Cycle time: not directly reduced; quality and capability are the focus.



Common Pitfalls:
Locking the fixture rigidly before locating results in forced fits and part distortion; always float then clamp.



Final Answer:

Improve the accuracy of location by self-alignment with tooling

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