Difficulty: Medium
Correct Answer: Improve the accuracy of location by self-alignment with tooling
Explanation:
Introduction / Context:
Rotary transfer machines index workpieces between multiple stations. Small index errors or stack-up tolerances can degrade positional accuracy unless mitigated. Floating fixtures help achieve precise alignment at each station.
Given Data / Assumptions:
Concept / Approach:
A floating fixture allows minor compliance so that dowels, pilots, or tooling locators at each station pull the workpiece into exact position before clamping. This minimizes cumulative index error effects and improves repeatability of critical dimensions. It does not directly change indexing dynamics or drive kinematics; any cycle time reduction is secondary, arising from fewer reworks.
Step-by-Step Solution:
Verification / Alternative check:
Manufacturers specify floating bushings/locators on transfer lines for precision features, demonstrating measurable reduction in positional variation.
Why Other Options Are Wrong:
Over-index reduction: controlled by indexer design and locks, not fixture float.Acceleration/deceleration: a drive issue, not fixture compliance.Cycle time: not directly reduced; quality and capability are the focus.
Common Pitfalls:
Locking the fixture rigidly before locating results in forced fits and part distortion; always float then clamp.
Final Answer:
Improve the accuracy of location by self-alignment with tooling
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