Fillet weld classification: Is a fillet weld a form of resistance welding, or is “fillet” a weld shape commonly produced by arc processes?

Difficulty: Easy

Correct Answer: Incorrect

Explanation:


Introduction / Context:
Welding terminology distinguishes between weld process (arc, gas, resistance) and weld type/shape (fillet, groove, plug). Misclassification can lead to wrong procedures or inspection criteria.



Given Data / Assumptions:

  • Resistance welding includes spot, seam, and projection welding using electrical resistance heating and force.
  • A fillet weld is a triangular cross-section joining two surfaces at roughly right angles.
  • Fillet welds are typically made by arc processes (e.g., SMAW, GMAW, FCAW), though other processes can produce similar geometry.


Concept / Approach:
“Fillet” describes geometry, not the energy source. Resistance processes have their own specific names. Thus calling a fillet weld a type of resistance weld is incorrect terminology.



Step-by-Step Solution:

Identify the classification dimension: process vs. weld type.Note that resistance welds are spot/seam/projection, not “fillet.”Recognize that fillet welds are widely produced by arc methods.Conclude the statement is false.


Verification / Alternative check:
Check a welding symbols chart: fillet is a basic symbol; separate process callouts (in tail or notes) specify arc or other methods.



Why Other Options Are Wrong:

Correct: Would conflate geometry with process.Aluminum-only / spot-weld-only: Material or spot welding does not redefine fillet geometry.


Common Pitfalls:
Specifying a “resistance fillet” in documents; omitting process details when they affect quality and inspection.


Final Answer:
Incorrect

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