Tensile test on a ductile material – compare true and nominal (engineering) stresses at fracture During a standard tension test on a ductile metal specimen, which statement is correct regarding stresses computed at the instant of fracture?
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AEngineering (nominal) stress at fracture is higher than the ultimate stress
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BTrue stress at fracture is higher than the ultimate engineering stress
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CTrue stress at fracture equals the ultimate engineering stress
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DNone of these
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EEngineering stress at fracture equals the true stress at fracture
Answer
Correct Answer: True stress at fracture is higher than the ultimate engineering stress
Explanation
Introduction / Context:In tensile testing, two stress definitions are common: engineering (nominal) stress based on original area and true stress based on instantaneous area. After necking, these values diverge significantly.
Given Data / Assumptions:
- Ductile material showing clear yield, strain hardening, necking, and final fracture.
- Ultimate stress (engineering) occurs at maximum load P_max divided by original area A_0.
- True stress at fracture uses the instantaneous minimum area A_f at fracture.
Concept / Approach:Once necking begins, the load may drop, but area reduces faster; consequently, true stress σ_true = P/A_inst can continue to rise even as P decreases. Engineering stress σ_eng = P/A_0 ignores area reduction and therefore underestimates the final local stress state.
Step-by-Step Solution:Before necking: σ_true ≈ σ_eng (areas similar).At maximum load: σ_ult = P_max/A_0 (engineering definition).At fracture: A has shrunk to A_f ≪ A_0; therefore σ_true,fracture = P_fracture/A_f is typically higher than σ_ult, while σ_eng,fracture = P_fracture/A_0 is lower.Hence, the correct comparison is: σ_true at fracture > σ_ult (engineering).
Verification / Alternative check:Consistent with Considère criterion and necking behavior; true-stress–true-strain curves show continued hardening up to fracture in many ductile metals.
Why Other Options Are Wrong:
- (a) Engineering stress at fracture is usually less than the ultimate (since load has dropped).
- (c) and (e) contradict the different areas used.
- (d) is invalid because (b) is correct.
Common Pitfalls:Comparing loads instead of stresses; forgetting the strong reduction in area after necking.
Final Answer:True stress at fracture is higher than the ultimate engineering stress