Horizontal-tube evaporator design: identify the incorrect statement about flow arrangement, suitability, and common dimensions.

Difficulty: Medium

Correct Answer: Process liquor flows inside the tubes while steam outside “submerges the tubes”

Explanation:


Introduction / Context:
Horizontal-tube evaporators circulate process liquor through banks of horizontal tubes while steam condenses on the opposite side. These units are common for moderate-viscosity solutions but have limitations with heavily scaling or crystallizing duties. Understanding correct flow descriptions and typical dimensions helps in screening their applicability.


Given Data / Assumptions:

  • Conventional horizontal-tube, shell-and-tube style natural-circulation evaporator.
  • Liquor is on one side; condensing heating steam is on the other.
  • We evaluate correctness of statements concerning suitability and geometry.


Concept / Approach:
In standard practice, liquor flows inside the tubes and steam condenses on the shell side. However, describing steam as “submerging the tubes” is inaccurate. Steam does not submerge tubes; rather, the tubes may be immersed in the liquor or accommodated by baffles, and steam condenses on the tube exterior with condensate drainage. The misstatement suggests steam immersion like a liquid bath, which is not how condensing steam is typically depicted or controlled.


Step-by-Step Reasoning:

Check suitability: scaling liquids are troublesome inside tubes → statement (a) is correct.End-product as liquor: horizontal-tube units fit continuous concentration duties → statement (b) is reasonable.Sizes given fall within common ranges → statement (c) is acceptable.Wording of (d) implies steam “submerges” tubes → technically incorrect phrasing and concept → select as wrong.


Verification / Alternative check:
Evaporator manuals describe steam condensing on the shell side with condensate removal via traps; any “submergence” discussion typically refers to liquor level, not steam immersion.


Why Other Options Are Wrong (or Right):

  • (a), (b), and (c) are consistent with standard design guidelines.
  • (e) is a reasonable caution; maldistribution can occur on long tube passes.


Common Pitfalls:
Confusing the roles of steam and liquor, and assuming highly scaling slurries are acceptable without specialized designs (e.g., forced circulation or falling film).


Final Answer:
Process liquor flows inside the tubes while steam outside “submerges the tubes”

More Questions from Process Equipment and Plant Design

Discussion & Comments

No comments yet. Be the first to comment!
Join Discussion