Definition of crusher reduction ratio: In crusher terminology, the reduction ratio is best defined as which of the following?
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ARatio of feed opening (or feed size) to discharge opening (or product size)
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BRatio of discharge opening to feed opening
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CA constant that fixes both minimum feed and product diameters
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DIndependent of feed size and product size
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EThe percent passing 200 mesh divided by percent retained on 10 mesh
Answer
Correct Answer: Ratio of feed opening (or feed size) to discharge opening (or product size)
Explanation
Introduction / Context:“Reduction ratio” provides a compact descriptor of how much a crusher reduces the size of the feed. It supports quick equipment comparisons and preliminary sizing. While exact definitions can use characteristic sizes (e.g., 80% passing F80/P80), the qualitative meaning remains the ratio of typical feed size to typical product size.
Given Data / Assumptions:
- Single crusher stage under steady operation.
- Characteristic sizes represent opening or 80% passing sizes.
Concept / Approach:Reduction ratio R is commonly expressed as R = F/P, with F a characteristic feed dimension and P the corresponding product dimension. Primary crushers often have ratios around 3–8; secondary/tertiary units can be higher. The ratio is not a universal constant and does not by itself set absolute feed/product sizes; rather, it scales them.
Step-by-Step Solution:
State definition: R = characteristic feed size / characteristic product size.Map “feed opening to discharge opening” to that definition.Choose the option reflecting this ratio directly.Verification / Alternative check:Equipment data sheets and design examples compute reduction ratio using 80% passing sizes or nominal openings, consistent with option (a).
Why Other Options Are Wrong:
- (b) Inverts the definition.
- (c) Mischaracterises R as a constant; R varies by machine and duty.
- (d) Contradicts the definition tied to feed/product sizes.
- (e) Invents an unrelated index.
Common Pitfalls:Mixing “openings” with “P80/F80” values; be consistent about which characteristic sizes are used.
Final Answer:Ratio of feed opening (or feed size) to discharge opening (or product size)