Drilling practice: The recommended cutting speed for a drill depends on which factors?

Difficulty: Easy

Correct Answer: All of these

Explanation:


Introduction / Context:
Selecting cutting speed for drilling is a core shop decision that affects tool life, hole accuracy, and productivity. The correct speed is not a single fixed value; it changes with tool material, work material, and the demanded surface finish or tolerance.



Given Data / Assumptions:

  • Standard twist drill operation.
  • Choices compare three common influencers: drill material, work material, and finish requirement.
  • Coolant and rigidity are assumed adequate.


Concept / Approach:
Cutting speed V (m/min) is the surface speed at the drill periphery. It is chosen from machinability tables and adjusted for conditions. HSS, cobalt HSS, and carbide allow different speeds; aluminum, copper, steels, and superalloys require different speeds; finer finish and tighter tolerance often require lower speeds and feeds to control heat and chatter.



Step-by-Step Solution:

For tool material: Carbide permits higher V than HSS; coated tools may further increase V.For work material: Free-cutting aluminum allows high V; hardened steels require lower V.For surface finish: To reduce chatter/heat and improve Ra, speed and feed are tuned (often lower V or optimized feed).Therefore, speed depends on all listed factors.


Verification / Alternative check:
Handbooks list ranges by tool and work material; finish notes specify derating for close-tolerance bores and reaming allowances.



Why Other Options Are Wrong:

  • Material of the drill only: ignores large differences among work materials and finish needs.
  • Type of work material only: tool capability limits cannot be ignored.
  • Surface finish only: without considering tool/work, finish alone cannot set V.


Common Pitfalls:
Using one speed for all diameters; remember N = (1000 * V) / (π * D). Larger D needs lower rpm to keep the same surface speed.



Final Answer:
All of these

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