Continuous crystallizer design: crystal size distribution in a well-mixed crystallizer is governed by multiple interacting factors.\r Which set of variables collectively influences the resulting crystal size?

Difficulty: Easy

Correct Answer: all (a), (b) and (c).

Explanation:


Introduction:
Crystal size distribution (CSD) is a key quality attribute in pharmaceutical, food, and inorganic chemical processes. It affects downstream filtration, drying, and product performance. In continuous crystallizers, both nucleation and growth kinetics are shaped by operating conditions and hydrodynamics.


Given Data / Assumptions:

  • Nucleation depends on supersaturation (driving force).
  • Growth and breakage are affected by mixing and shear.
  • Heat removal controls how quickly supersaturation is created or relieved.


Concept / Approach:
Higher supersaturation promotes nucleation (more small crystals), while controlled, lower supersaturation favors growth (larger crystals). Turbulence influences micromixing, secondary nucleation, and breakage/agglomeration. Heat transfer regulates the creation of supersaturation (e.g., cooling or evaporative duty). Hence, crystal size is a function of all three: heat transfer rate, turbulence level, and supersaturation magnitude.


Step-by-Step Solution:
Link heat duty to supersaturation generation.Relate turbulence to secondary nucleation and attrition.Recognize supersaturation as the primary thermodynamic driving force.Conclude that all listed factors jointly determine size.


Verification / Alternative check:
Population balance models explicitly include nucleation, growth, aggregation, and breakage terms, each sensitive to these variables.


Why Other Options Are Wrong:

  • Any single factor alone is incomplete; CSD emerges from multiple coupled effects.
  • Feed elevation is hydraulics, not a direct determinant of CSD.


Common Pitfalls:
Attempting to tune only temperature without considering mixing; this leads to unstable CSD and operational fouling.


Final Answer:
all (a), (b) and (c).

Discussion & Comments

No comments yet. Be the first to comment!
Join Discussion