Instrumentation alloys—composition of Constantan used in sensors Constantan is an alloy composed of which pair and approximate proportions?

Difficulty: Easy

Correct Answer: Cu (55%) & Ni (45%).

Explanation:


Introduction / Context:
Constantan is well known for its relatively constant electrical resistivity over a wide temperature range, making it ideal for precision electrical measurements, strain gauges, and as a leg in certain thermocouples (e.g., copper–constantan). Correctly identifying its composition helps avoid mix-ups with other copper alloys used in electrical and thermal instrumentation.


Given Data / Assumptions:

  • Focus on principal alloying elements and typical nominal composition.
  • Function relates to resistivity stability and thermoelectric behavior.


Concept / Approach:
Constantan belongs to the copper–nickel family. Around 55% copper and 45% nickel optimize the temperature coefficient of resistance, yielding a near-constant resistance versus temperature. This property is crucial in bridge circuits, strain gauges, and thermocouple reference legs, where predictable electrical behavior ensures measurement accuracy and compensation schemes.


Step-by-Step Solution:

Recall primary use: stable resistivity for sensors.Match composition: copper–nickel with roughly 55/45 split.Eliminate other copper alloys that do not exhibit the same resistivity stability.


Verification / Alternative check:
Manufacturer datasheets list constantan or Advance alloy as about 55% Cu and 45% Ni, confirming the nominal pairing and purpose.


Why Other Options Are Wrong:

  • Cu–Sn (bronze): mechanical bearings and springs, different resistivity profile.
  • Pt–Rh: thermocouple type S or R combinations, precious metals, not constantan.
  • Fe–Ni (Invar-type): low expansion alloys, not constant resistivity alloys.


Common Pitfalls:
Confusing constantan with Invar or Nichrome. Nichrome is Ni–Cr for heaters; Invar is Fe–Ni for low expansion; constantan is Cu–Ni for stable resistivity.


Final Answer:
Cu (55%) & Ni (45%).

Discussion & Comments

No comments yet. Be the first to comment!
Join Discussion