Roll crushers: Pick the WRONG statement about operating characteristics and design.

Difficulty: Easy

Correct Answer: Both rolls must necessarily run at the same peripheral speed.

Explanation:


Introduction / Context:
Roll crushers nip and compress particles between two counter-rotating rolls. Their design parameters include roll diameter, speed, surface pattern, and the possibility of differential speeds to improve nipping and throughput.


Given Data / Assumptions:

  • Conventional two-roll crusher with adjustable gap.
  • Hard/brittle feeds impose limits on reduction ratios.
  • Feed size relative to roll diameter governs nipping feasibility.


Concept / Approach:

To draw particles into the nip, a sufficient angle of nip and friction are needed. Roll diameter scales with maximum feed size. Differential roll speeds are often used to improve nipping, minimize slippage, and tailor product size; equal speeds are not mandatory and not universal.


Step-by-Step Solution:

Check statements (a), (b), (d) against standard practice → all true.Evaluate (c): “Both rolls must run at same speed.” → false; many designs intentionally use different speeds.Thus, (c) is the wrong statement.


Verification / Alternative check:

Design texts and manufacturers describe differential speed rolls to reduce slippage and increase shearing action, especially for tough or moist feeds.


Why Other Options Are Wrong:

They are accurate statements concerning dependence on feed size, prudent reduction ratios for hard materials, and the influence of speed and ratio on performance.


Common Pitfalls:

Assuming symmetry implies identical speeds; overlooking the role of friction and nip angle in design.


Final Answer:

Both rolls must necessarily run at the same peripheral speed.

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