Contamination-sensitive milling: In pebble mills used for paints, pigments, and cosmetics (where iron contamination must be avoided), what are the pebbles typically made of?

Difficulty: Easy

Correct Answer: Flint or porcelain

Explanation:


Introduction / Context:
When grinding color-sensitive or purity-critical products, iron contamination from grinding media must be minimized. Pebble mills use nonmetallic media to prevent discoloration and unwanted catalytic effects in paints, pigments, and cosmetics.



Given Data / Assumptions:

  • Tumbling (ball/pebble) mill configuration.
  • Product sensitive to metallic contamination.
  • Desire for chemically inert, hard, and wear-resistant media.


Concept / Approach:
Flint pebbles and porcelain (alumina-based ceramics) are traditional nonmetallic media. They are hard, relatively dense, and chemically inert, reducing contamination while still providing effective grinding. Stainless steel or steel shot is avoided when iron-free product is required.



Step-by-Step Solution:
Define requirement: nonmetallic, inert media → ceramic or natural stone.Compare options: bronze/stainless/concrete introduce metals or impurities.Select flint or porcelain as the standard choice.



Verification / Alternative check:
Materials handbooks list flint pebbles and high-alumina porcelain balls for contamination-sensitive grinding applications.



Why Other Options Are Wrong:

  • Bronze/stainless/mild steel: risk metallic contamination.
  • Concrete: not wear-resistant or clean enough for high-purity pigments.


Common Pitfalls:
Using mixed media that introduces tramp metals; always align media choice with purity specifications.



Final Answer:
Flint or porcelain

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